Connected Production Pipeline

How Dental Cases Move Through Esmoris & Sons

Experience a predictable laboratory partnership. We inspect preps immediately, communicate margins before fabrication, and ensure every crown seats smoothly with minimal chairside adjustment.

01
Stage 01•Standard Protocol

Submit Case & Prescription

Send digital intraoral scans (STL/PLY) or schedule courier pickup for physical impressions and detailed lab prescription.

Verification PointPrescription & STL files confirmed
02
Stage 02•Standard Protocol

Intake & Digital Validation

Our laboratory inspects prep margins, clearance, shade notes, and bite registration before entering active design.

Verification PointMargin clearance & prep check
03
Stage 03•Standard Protocol

CAD Modeling & Fabrication

High-precision CAD design followed by 5-axis milling or 3D printing, sintering, and expert ceramic layering.

Verification Point5-Axis milling & sintering
04
Stage 04•Standard Protocol

Quality Check & Hand Finishing

Master technician verifies interproximal contacts, occlusal anatomy, shade match, and marginal seal under magnification.

Verification PointHand-finish & contact verification
05
Stage 05•Standard Protocol

Secure Delivery & Case Support

Packaged securely and delivered to your South Florida practice or shipped with full tracking documentation.

Verification PointCourier dispatch & tracking

Digital Case Management Preview (CaseReady OS)

Explore how modern digital laboratories present real-time progress updates and milestone tracking.

CaseReady OS DemoSynthetic Data Only

Visual demonstration of future digital case communication architecture.

See Full Demo Screen
Case IDCASE-DEMO-1001
Patient ReferenceA.B. (Synthetic)
Restoration / ToothCrown • Tooth #8
StageIn Production
Risk IndexGreen (On Schedule)
Due DateDemo Date (Standard)
Prescription SpecificationsSYNTHETIC
Material Selected:HT Multi-layer Zirconia
Target Shade:VITA Classical A2 (Gingival A3.5)
Occlusal Clearance:1.8mm verified
Marginal Design:Deep Chamfer 0.8mm
Prescribing Doctor:Demo Practice DDS
Digital Scans & Files3 FILES
upper_prep_tooth8.ply24.2 MB
lower_antagonist.stl18.6 MB
buccal_bite_registration.ply8.1 MB
Production Pipeline & MilestonesStep 3 of 5
1. Intake
2. CAD Scan
3. Milling
4. Glaze / QC
5. Dispatch
Communication & Quality Notes Timeline (Demo)
LAB NOTE
"Digital margin on mesial #8 verified clean. CAD crown design submitted for 5-axis disc milling."Technician M.E. • Today 10:14 AM
DOCTOR
"Approved digital prep preview. Please match incisal halo translucency per shade tab photo."Dr. A. Miller DDS • Yesterday 4:45 PM
Delivery: Local South Florida Courier Scheduled
See How Digital Case Management Works
Demonstration mockup for CaseReady OS digital workflow. Not connected to active production patient records.
PROTOTYPE INTERFACE • CFSIF DEMO INTEGRATION
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